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GTJ系列?全陶瓷無污染流化床氣流粉碎機

時間:2020-10-28 16:57 字號

產品詳情:


工作原理:
預處理后的高壓工作介質(空氣、氮氣等)通過沿周向均布的粉碎噴嘴的特定結構后產生高速氣流,原料被定量投入機腔后會被高速氣流加速,物料最后在中心互相碰撞和粉碎,細化后的顆粒在負壓作用下進入主機上方的分級腔內,接受高速分級輪的篩選,合格細粉會通過分級輪繼而通過管道進入后道收塵設備(旋風分離器、布袋除塵器等),粒度仍然不達標者下落被重新沖擊破碎。
working principle:
The pre-treated high-pressure working medium (air, nitrogen, etc.) passes through the specific structure of the pulverizing nozzles uniformly distributed in the circumferential direction to generate high-speed airflow. After the raw materials are quantitatively poured into the machine cavity, the high-speed airflow will accelerate. The refined particles enter the classification chamber above the main unit under negative pressure and are screened by a high-speed classifying rotor. Qualified fine powder will pass through the classifying rotor and then enter the downstream dust collection equipment (cyclone separator, bag filter, etc.) through the pipeline, The particle size which still falls short of the standard will be re-shocked and broken.
 
 
設備特點
 
設備特點:
  1. “對撞式”粉碎原理,壓縮氣體能量利用率高;
  2. 與腔體沖擊概率低,磨損輕,設備維護成本低廉;
  3. 粉碎、分級一體式設計,高速分級輪結合特殊的密封結構,產品出料粒度均勻可控、分布范圍窄且無大顆?;烊?;
  4. 主機內腔接觸物料部位可實現全部耐磨陶瓷防護,從而滿足多數高新材料避免金屬雜質污染的要求(關鍵部位包括進料機構、腔體內襯、噴嘴、分級輪、密封機構、出料機構等),特別是全陶瓷高速分級輪屬于我公司專利產品,經一體加工成型,線速度高,分級粒度精準可控;
  5. 也可響應特定行業要求,制作304、316、316L或其余特種耐磨鋼機型;根據物料特性,可實現閉路循環粉碎或惰性氣體保護粉碎;
  6. 特別適用于對產品粒度分布集中度要求高、對粗顆粒敏感的物料粉碎,并且針對硬度高達9級的磨損性物料也有著天然的耐用優勢,廣泛應用于高新陶瓷材料、鋰電池正負極材料、精細化工材料、電子材料、精細非礦材料、食藥品原材料等領域;
  7. 匹配全流程自動化生產線,無粉塵外泄,綠色環保;勞動強度低;智能在線及遠程控制;
Features:
1. "Collision type" crushing principle, high energy utilization rate of compressed gas;
2. Low probability of impact with cavity, light wear, and low equipment maintenance cost;
3. Integrated design of crushing and classifying, high-speed classifying wheel combined with special sealing structure, the product discharge size is uniform and controllable, the distribution range is narrow, and no large particles are mixed in;
4. The wear-resistant ceramic protection of the inner cavity of the main unit can be achieved by all wear-resistant ceramics, so as to meet the requirements of most high-tech materials to avoid metal impurities contamination. (Key parts include the feeding mechanism, the inner liner of the cavity, the nozzle, the classifying rotor, the sealing mechanism, and the discharging Institutions, etc.), especially the all-ceramic high-speed classifying rotor belongs to our company's patented product. After integrated processing, the line speed is high, and the classification granularity is precisely controllable;
5. It can also respond to the requirements of specific industries and make 304, 316, 316L or other special wear-resistant steel models; according to the characteristics of the materials, closed-circuit pulverization or inert gas protection pulverization can be realized;
6.It is particularly suitable for crushing materials that require high concentration of product particle size distribution and are sensitive to coarse particles. It also has natural durability advantages for abrasive materials with hardness up to level 9, and is widely used in high-tech ceramic materials and lithium batteries. Electrode materials, fine chemical materials, electronic materials, fine non-mineral materials, food and drug raw materials, etc.
7.matching the entire process of automated production lines, no dust leakage, green environmental protection; low labor intensity; intelligent online and remote control;
 
技術參數表(Technical Data Sheet):
 
注:具體配置及處理效果需根據物料性質與加工要求確認,可與我司工程師溝通或來料試驗。
Note: The specific configuration and treatment effect need to be confirmed according to the material properties and processing requirements. You can communicate with our engineers or come to do materials processing test first.
 
實物圖片(Physical picture):

GTJ-800-3(大型機)           GTJ-350(中型機)                     GTJ-100(全功能實驗機型)
GTJ-800-3(super model)       GTJ-350(medium model)              GTJ-100(full-function experimental model)
            
參考工藝流程圖(Reference process flow chart):
參考工藝流程圖
參考工藝流程圖
 
相關專利:  超大型多分級輪全陶瓷流化床氣流粉碎機(實用新型ZL 201821000691.5
行業標準《流化床氣流粉碎機》標準編號: JB/T12838-2016
Related patents:     Super large multi-classifying rotor full ceramic fluidized bed jet mill (utility model ZL 201821000691.5)
              ndustry standard "fluidized bed jet mill"Standard number: JB/T12838-2016

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